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Produce precision parts that exceed industry standards.

Provide efficient production and faster design to delivery.

Manufacture prototypes and products that meet medical safety standards at competitive prices.

Improve efficiency with precise, fast, and constant part quality.

Create and test products quickly to bring them to market.

Deliver machinery that beats the competition.

Empower to innovate faster,maximizing performance.

Speed up innovation and development.

Bring new, affordable products to market faster.

Produce precision parts that exceed industry standards.

Provide efficient production and faster design to delivery.

Manufacture prototypes and products that meet medical safety standards at competitive prices.

Improve efficiency with precise, fast, and constant part quality.

Create and test products quickly to bring them to market.

Deliver machinery that beats the competition.

Empower to innovate faster,maximizing performance.

Speed up innovation and development.

Bring new, affordable products to market faster.

Die Cutting Service

Our Custom Die Cutting Service

Provide high-precision customized die cutting services at competitive prices, from prototype design to manufacturing, and tailor-made die cutting solutions to ensure you get excellent die cutting parts.

Start A New Die Cutting Quote
Our Custom Die Cutting Service

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Our Powerful Die Cutting Processes

NOBLE provides customized die-cutting solutions at competitive prices. We have advanced die-cutting equipment and an experienced team of engineers providing excellent precision and customization capabilities to ensure your parts come to life and meet your unique customization needs.

Blanking-Die-Cutting
Blanking Die Cutting

During the blanking process, a die cuts the material in a way that the cut pieces are the intended products. It is widely used in automotive parts, home appliance parts, and metal processing due to its high efficiency in cutting large and simple shapes.

Flatbed Die Cutting
Flatbed Die Cutting

In flatbed die cutting, the material lies flat on a bed and then a flatbed press is used to press the die onto the material. It is widely used for foams, gaskets, and heavy-duty materials because of its precise and high-quality custom cuts.

Laser-Die-Cutting
Laser Die Cutting

It uses a focused laser beam to cut materials. The laser melts or burns through the material, creating precise cuts. It is widely used in electronics, textiles, and complex design parts because of its high precision and ability to cut complex shapes.

Rotary-Die-Cutting
Rotary Die Cutting

It uses a rotary die, the material is fed between the rotary die and the anvil, and the die rotates, cutting the material as it passes through. It is widely used in automotive seals and medical parts due to its high-speed continuous cutting characteristics.

Waterjet-Die-Cutting-1
Waterjet Die Cutting

Waterjet die cutting uses high-pressure water to cut materials. It is widely used in metals, rubber, foam and composite materials because of its characteristics of no thermal deformation and ability to cut complex designs.

Progressive-Die-Cutting
Progressive Die Cutting

Progressive die cutting is a process where the die performs multiple cuts and operations as the material passes through different stages within the same die. It is widely used in automotive, electronics, and small precision parts because of its high-speed production and ability to complete multiple operations.

Our Robust Die Cutting Capabilities

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From Prototyping to Manufacturing

NOBLE is your trusted one-stop custom manufacturing solution, from prototype design to manufacturing, through huge manufacturing resources, suitable technology, streamlined process, expert guidance, and perfect quality inspection process to turn your ideas into reality.

Prototype Machining

Prototype Machining

From NOBLE, get an online quote with free design analysis in hours to get your die cutting prototypes done in days.

low volume manufacture

Low-Volume Manufacturing

With advanced production equipment and an experienced team of engineers, we can manufacture products with complex geometric shapes and high precision requirements with strict tolerance control and perfect quality inspection processes.

Medium&Mass Production

Medium & Mass Production

NOBLE meets mass production needs through strict tolerance control, quality inspection, and a complete supply chain, and quickly delivers cost-effective, high-precision parts.

Why Choose Us for Custom Die Cutting Service

At NOBLE, we are dedicated to delivering high-quality, precise results in every custom die-cut product we manufacture. Whether your project includes simple shapes or intricate designs, we meet your needs with the best technology and expertise in the industry.

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Precision and Accuracy
We use advanced die cutting machines for precise dimensions, tight tolerances, and smooth finishes, handling complex patterns, intricate cuts, and sharp corners effortlessly.
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Custom Solutions
Our custom die-cutting process is fully tailored to your design specifications, handling both simple and complex shapes, as well as layered cuts to meet your exact requirements.
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Quick Turnaround
We understand time is crucial in manufacturing and offer fast turnaround without compromising quality. Our lean approach ensures timely delivery, even for large orders.
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Expert Design&Support
Our team collaborates with you to understand your needs, providing expert support throughout the die cutting process. We help optimize designs for manufacturability and cost efficiency.

Work with Us in 4 Simple Steps Only

With many years of manufacturing experience, NOBLE offers the best solutions for all rapid prototyping and low-volume manufacturing needs. We streamline the innovation cycle into four simple but effective steps.

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Upload Your Design
Just simply upload your CAD files and submit RFQs with clear information online.
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Receive Design Analysis
We'll send you design for manufacturability analysis and transparent pricing.
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Start Manufacturing
Our experts will produce your parts with the required technologies and materials.
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Receive Your Parts
Your parts will be delivered to your door directly with stringent deadlines.

Die Cutting Tolerances and Standards

To ensure part maneuverability and precision of fabricated prototypes and parts, our custom die cutting services standards are as following:

Dimension Detail Tolerance
Edge to Edge, Single Surface +/- 0.010 in (0.254mm)
Edge to Hole, Single Surface +/- 0.010 in (0.254mm)
Hole to Hole, Single Surface +/- 0.010 in (0.254mm)
Hole Diameter, Single Surface +/- 0.010 in (0.254mm)
Bend to Edge / Hole, Single Surface +/- 0.010 in (0.254mm)
Edge to Feature, Multiple Surface +/- 0.030 in (0.762mm)
Over Formed Part, Multiple Surface +/- 0.030 in (0.762mm)
Bend Angle +/- 1 deg

Materials for Custom Die Cutting Parts

When selecting materials for custom die cutting parts, it’s essential to consider the specific requirements of your application. The material chosen for die cutting directly impacts the performance, longevity, and functionality of the final product. Below are some common materials used in custom die cutting:

Metal material for Custom Die Cutting

Metal

Metals such as stainless steel, aluminum, and brass are commonly die cut to create strong and durable parts used in industries like automotive and aerospace. These metals are valued for their corrosion resistance and strength, making them ideal for high-performance applications, including gaskets, seals, and electrical connectors.

Plastic material for Custom Die Cutting

Plastic

Die cutting shapes plastic materials like PVC, PET, and polycarbonate, which are durable, lightweight, and chemically resistant. These plastics are commonly used in packaging, labels, and displays. The process allows precise cuts for creating custom shapes and designs in various applications.

Waterjet-Die-Cutting-1

Foam

Die cutting is commonly used for foam materials like PU and EVA, which are applied in automotive, packaging, electronics, and upholstery. These foams offer cushioning, impact absorption, and insulation. Die cutting ensures precise shapes for a perfect fit and optimal performance in various applications.

Rubber-material-for-Custom-Die-Cutting

Rubber

Rubber die-cut parts provide flexibility, durability, and resistance to extreme temperatures. Common rubber types like nitrile, neoprene, and silicone are widely used in automotive, industrial, and medical applications, where reliability and wear resistance are essential.

Fiber-material-for-Custom-Die-Cutting

Fiber

Fiber materials like paper, cardboard, felt, and glass fiber are versatile, lightweight, and customizable, making them ideal for die cutting. This process allows precise cuts and intricate designs, enabling applications in packaging, stationery, crafts, clothing, and automotive components.

Surface Finishes for Die Cutting

NOBLE offers high-quality surface treatment services for die cutting parts, enhancing both functionality and aesthetics. Our experts will choose the best surface treatment for your die cutting project, ensuring the die cutting parts meet top performance and aesthetic standards.

Anodizing

Anodizing

Anodizing improves corrosion resistance, enhancing wear resistance and hardness, and protecting the metal surface. Widely used in mechanical parts, aircraft, and automobile parts, precision instruments, etc.

Materials: Aluminum

Color: Clear, black, grey, red, blue, gold.

Texture: Smooth, matte finish

Sand Blasting

Sand Blasting

Sand blasting results in parts with a smooth surface with a matte texture. Used mainly for visual applications and can be followed by other surface treatments.

Materials: ABS, Aluminum, Brass

Color: N/A

Texture: Matte

powder coating

Powder Coating

Powder coating is a type of coating that is applied as a free-flowing, dry powder. Unlike conventional liquid paint which is delivered via an evaporating solvent, powder coating is typically applied electrostatically and then cured under heat or with ultraviolet light.

Materials: Aluminum, Stainless Steel, Steel

Color: Black, any RAL code or Pantone number

Texture: Gloss or semi-gloss

Electroplating

Electroplating

Electroplating can be functional, decorative or corrosion-related. Many industries use the process, including the automotive sector, in which chrome-plating of steel automobile parts is common.

Materials: Aluminum, steel, Stainless Steel

Color: N/A

Texture: Smooth, Glossy finish

Polishing

Polishing

Polishing is the process of creating a smooth and shiny surface, either through physical rubbing of the part or by chemical interference. The process produces a surface with significant specular reflection, but in some materials is able to reduce diffuse reflection.

Materials: Aluminum, Brass, Stainless Steel, Steel

Color: N/A

Texture: Glossy

Brushing

Brushing

Brushing is a surface treatment process in which abrasive belts are used to draw traces on the surface of a material, usually for aesthetic purposes.

Materials: ABS, Aluminum, Brass, Stainless Steel, Steel

Color: N/A

Texture: Satin

Custom Die Cutting Parts Display

Check out our over a decade of precision custom die cutting parts, including precision machined prototypes and parts from our valued customers.

See What Our Customers Say About Us

NOBLE has been providing die cutting services for over ten years and has served customers worldwide. Customer feedback speaks louder than company statements—see the objective evaluations from our satisfied clients.

Die Cutting Applications

Die cutting technology plays a key role in many industries due to its consistency, material versatility and cost-effective production capabilities. The die cutting services offered by NOBLE have benefited customers in many industries, helping them gain an edge over their competition.

Automotive

Automotive Parts

Die cutting plays a critical role in the automotive sector, enabling the production of precise components like gaskets, seals, and insulation pads. This process ensures the durability and efficiency of high-volume, complex parts while maintaining cost-effectiveness.

Aerospace

Aerospace Parts

Die cutting is vital in aerospace for creating parts that are both lightweight and incredibly strong—key features for composite materials, seals, and metal components used in spacecraft and aircraft. It ensures every part meets the rigorous safety standards of the industry.

Medical Devices

Medical Devices

For medical devices, die cutting ensures precision in parts like sterile packaging and gaskets. This guarantees the safety and quality required for compliance with strict healthcare regulations, delivering reliability where it matters most.

Robotics

Robotics Parts

In the fast-evolving robotics industry, die cutting ensures precision in creating parts like sensors and flexible circuits. This technology allows for cost-effective production of complex components required for advanced automation systems.

Oil & Gas

New Energy

In the renewable energy sector, die cutting is vital for producing components like solar panel gaskets and wind turbine seals. It ensures the precision and durability needed to support sustainable, clean energy technologies.

Electronics-and-Consumer-Goods

Electronics and Consumer Goods

In electronics, die cutting is key for making things like flexible circuits and custom packaging. It delivers the precision and reliability needed to produce high-quality, well-designed products at an affordable cost.

If you are looking for a rapid prototyping manufacturer or a CNC machine shop to fabricate small, medium-volume, or mass-production products, NOBLE is an ideal choice.Our well-trained and experienced staff manufactures parts in line with drawings on modern CNC machines, with the highest accuracy and processing quality in all sizes.In addition, we provide professional design considerations for your CNC machining projects.

Want to get the most professional and fastest service for your CNC machining project? Upload your CAD files now and obtain a quote!

Die Cutting FAQs

What does die cut mean?

Die cutting is a manufacturing process used to cut, shape, or form materials into specific shapes or patterns using a die, which is a specialized tool or mold. The die, typically made from hardened steel, is pressed onto the material (which could be paper, plastic, metal, rubber, or foam) to create precise and consistent shapes.

What is the whole die cutting procedure?

2.1 Design & Die Creation: Starting with a detailed CAD design, the next step involves crafting a custom die from durable, hardened metal, which is used to precisely cut the material into the desired shape.

2.2 Material Selection and Preparation: Materials are selected based on the specific application, with options such as paper, rubber, metal, and foam being commonly used. The chosen material is then prepared by cutting it into sheets or rolls, depending on the die cutting method employed.

2.3 Application of Pressure: Using flatbed or rotary die cutting machines, pressure is applied to cut the material into the desired shape. In flatbed die cutting, the material stays in place, while rotary die cutting involves a continuous feed of the material.

2.4 Cutting Process: The die cuts along the design’s edges, shaping the material perfectly. Any leftover material is separated, leaving only the parts we need for the next steps in the process.

2.5 Finishing and Inspection: After the cutting process, the parts go through finishing touches like embossing and folding. We carefully inspect them to make sure they meet all quality standards, and only the best parts are sent out for packaging or production.

What are the advantages of die-cut production?
  • High Precision and Consistency: Die cutting ensures precise and consistent cuts, guaranteeing that each part is identical.
  • Cost-Effective for Large Volumes: Its ability to efficiently produce large quantities with minimal waste reduces per-unit costs, making it ideal for high-volume manufacturing.
  • Versatility in Materials: From paper to rubber, foam to metal, die cutting works with almost any material.
  • Speed and Efficiency: Once the die is established, it enables quick production of parts, allowing manufacturers to meet stringent production timelines.
  • Clean, Precise Cuts: Die cutting gives you clean, smooth cuts with very little waste—perfect for applications like medical device packaging, where precision is a must.
  • Complex Shapes and Designs: Die cutting allows for complex design elements without sacrificing efficiency or accuracy.
What's your CNC machining capacity?

With the ability to produce over 10,000 prototypes monthly, we manage both simple and complex designs. Our 1,000m² assembly workshop, 100 CNC machines, and 30+ expert teams, coupled with an advanced laboratory, guarantee high-quality results.

How can I determine which cutting method is best for my project?

To choose the best cutting method, consider material type, design complexity, production volume, precision, and other elements. Die cutting is ideal for high-volume, simple shapes; laser cutting suits intricate designs; waterjet cutting works best for thick, complex materials.

What are the key factors that affect the cost of custom die cutting services?

Material choice, thickness, and design complexity are the key factors influencing custom die cutting costs. While larger production volumes reduce per-unit prices, the need for precision in intricate designs and tight tolerances adds to costs through extra setup, time, and tooling.

How do you guarantee the die cutting quality of my parts?

We use advanced die cutting equipment that is regularly calibrated to ensure consistent precision. Rigorous quality control checks are performed during production to measure dimensions and inspect cuts. We meet your tolerance specifications and offer prototypes for testing before large-scale production, allowing for adjustments as needed.

What is die cutting process?

The die-cutting process is a manufacturing technique that uses dies to cut, shape, or shear materials into specific shapes and sizes. The dies are typically made of hardened steel and are designed to precisely cut the material. The process involves applying high pressure to a sheet or roll of material, forcing it to conform to the shape of the die. Die-cutting can be used on a variety of materials, including paper, plastic, metal, rubber, fabric, foam, and more.

How does die-cutting work?

Die cutting is a manufacturing process that uses a die to cut, shape, or shear materials like paper, plastic, metal, rubber, foam, and fabrics into precise shapes and sizes. It works by applying high pressure to the material, forcing it into the shape of the die. The process is commonly used in industries like packaging, automotive, electronics, textiles, and many others to produce high-quality, custom-designed parts efficiently.

What are the advantages of die cutting?

Die cutting is a fast, cost-effective, and precise method to produce complex parts in large quantities with minimal waste. Die cutting offers high precision for small to medium-batch production, ensuring parts are always cut to exact specifications.

What are the applications of die cutting?

Die cutting is a versatile manufacturing process used across various industries to create precise shapes, sizes, and designs from multiple materials. Major applications include packaging, electronics, medical, consumer products, and aerospace parts.

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