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Produce precision parts that exceed industry standards.

Provide efficient production and faster design to delivery.

Manufacture prototypes and products that meet medical safety standards at competitive prices.

Improve efficiency with precise, fast, and constant part quality.

Create and test products quickly to bring them to market.

Deliver machinery that beats the competition.

Empower to innovate faster,maximizing performance.

Speed up innovation and development.

Bring new, affordable products to market faster.

Produce precision parts that exceed industry standards.

Provide efficient production and faster design to delivery.

Manufacture prototypes and products that meet medical safety standards at competitive prices.

Improve efficiency with precise, fast, and constant part quality.

Create and test products quickly to bring them to market.

Deliver machinery that beats the competition.

Empower to innovate faster,maximizing performance.

Speed up innovation and development.

Bring new, affordable products to market faster.

Urethane Casting Service

Our Custom Urethane Casting Services

NOBLE is fully capable of handling your vacuum casting. With years of experience in the industry, we can quickly and affordably manufacture your plastic parts to the highest standards. Upload your CAD files and get an instant quote.

Start A New Urethane Casting Quote
Our Custom Urethane Casting Services

STEP | STP | STL | IGS | IGES | PRT | SLDPRT | SAT | X_T | IPT | CATPART | PDF
Max. file size: ≤20MB

Our Robust Urethane Casting Capabilities

Molding Machines
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Surface Finishes
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MOQ
0 PC
Tolerances
± 0 mm

From Prototyping to Manufacturing

NOBLE is your trusted one-stop custom manufacturing solution, from prototype design to manufacturing, through huge manufacturing resources, suitable technology, streamlined process, expert guidance, and perfect quality inspection process to turn your ideas into reality.

Mold Manufacturing-1

Mold Manufacturing

After mold design approval, we start manufacturing the mold. Then produce samples to test whether they are qualified.

low volume manufacture

Low-Volume Manufacturing

With advanced production equipment and an experienced team of engineers, we can manufacture products with complex geometric shapes and high precision requirements with strict tolerance control and perfect quality inspection processes.

Medium&Mass Production

Medium & Mass Production

NOBLE meets mass production needs through strict tolerance control, quality inspection, and a complete supply chain, and quickly delivers cost-effective, high-precision parts.

Why Choose Us for Custom Urethane Casting Services

NOBLE team has extensive experience producing urethane castings. We can help you meet your timing and performance requirements. Our urethane casting services are precise, efficient, cost-effective, and produce high-quality.

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Affordability
It is frequently less expensive than injection molding or additive manufacturing for products produced in small quantities.
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Complexity
It can be used to manufacture parts with intricate geometries that can be difficult to make with conventional manufacturing techniques.
Strong and Durable
Flexible to Rigid
Manufacture parts with a broad range of hardness, which is perfect for side-by-side comparisons of various iterations of the same item.
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Fast Turnaround
NOBLE can provide up to 20 parts in 15 days or less, depending on part specification and volume.

Work with Us in 4 Simple Steps Only

With many years of manufacturing experience, NOBLE offers the best solutions for all rapid prototyping and low-volume manufacturing needs. We streamline the innovation cycle into four simple but effective steps.

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Upload Your Design
Just simply upload your CAD files and submit RFQs with clear information online.
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Receive Design Analysis
We'll send you design for manufacturability analysis and transparent pricing.
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Start Manufacturing
Our experts will produce your parts with the required technologies and materials.
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Receive Your Parts
Your parts will be delivered to your door directly with stringent deadlines.

Urethane Casting Tolerances and Standards

With precision urethane casting services, NOBLE is your ideal partner to create precision machined prototypes and parts tolerance is down to 0.001. We can also achieve special tolerances as long as you indicate your requirements for your drawing.

Typical lead time Up to 20 parts in 15 days or less, depends on the part specification and volumes
Accurate + 0.3% (with lower limit on + 0.3 mm on dimensions smaller than 100 mm)
Minimumwall thickness To ensure that the mold is filed properly, a wall thickness of atleast 0.75 mm is necessary.Ffor best results, we recommend a wall thickness of at least .5mm
Maximum part dimensions The size of the mold is imited by the dimensions of the vacuum chamber (1900 x 900 x 750 mm) and bythe volume of the product (mgximym yolume10 liters)
Typical quantities Up to 25 copies per mold (depending on the mold’s complexity and the casting materials)
Color & Finishing Pigment is added to the liquid polyurethane prior to casting, custom painting and texture.

Materials for Custom Urethane Casting Parts

NOBLE’s urethane casting service can manufacture parts that meet your requirements, whether you are in the prototyping stage of product development or require finished-looking components for final testing and presentations.

ABS 1

ABS-Like

Shore D 78-82

A tough Shore 80D flame retardant material that is UL Listed with a flammability rating at 1/16″ (1.6 mm).

PP

PP-Like

Shore D 65-75

A tough and abrasion-resistant flexible urethane with polypropylene-like ductility.

rigid clear

Rigid Clear

Shore D 80

A versatile, Shore D 80, clear polyurethane. A matte finish will give a frosted appearance and a higher gloss will increase its transparency.

Rubber Like Polyurethane

Rubber-Like Polyurethane

Shore A 25-95

A Shore A elastomer with a high elongation to break.

Surface Finishes for Urethane Casting

Various textures and finishes are also available from NOBLE’s urethane casting service. They can also be post-machined to achieve tight tolerances and accommodate various inserts.

Anodizing

Anodizing

Anodizing improves corrosion resistance, enhancing wear resistance and hardness, and protecting the metal surface. Widely used in mechanical parts, aircraft, and automobile parts, precision instruments, etc.

Materials: Aluminum

Color: Clear, black, grey, red, blue, gold.

Texture: Smooth, matte finish

powder coating

Powder Coating

Powder coating is a type of coating that is applied as a free-flowing, dry powder. Unlike conventional liquid paint which is delivered via an evaporating solvent, powder coating is typically applied electrostatically and then cured under heat or with ultraviolet light.

Materials: Aluminum, Stainless Steel, Steel

Color: Black, any RAL code or Pantone number

Texture: Gloss or semi-gloss

Electroplating

Electroplating

Electroplating can be functional, decorative or corrosion-related. Many industries use the process, including the automotive sector, in which chrome-plating of steel automobile parts is common.

Materials: Aluminum, steel, Stainless Steel

Color: N/A

Texture: Smooth, Glossy finish

Polishing

Polishing

Polishing is the process of creating a smooth and shiny surface, either through physical rubbing of the part or by chemical interference. The process produces a surface with significant specular reflection, but in some materials is able to reduce diffuse reflection.

Materials: Aluminum, Brass, Stainless Steel, Steel

Color: N/A

Texture: Glossy

Brushing

Brushing

Brushing is a surface treatment process in which abrasive belts are used to draw traces on the surface of a material, usually for aesthetic purposes.

Materials: ABS, Aluminum, Brass, Stainless Steel, Steel

Color: N/A

Texture: Satin

Custom Urethane Casting Parts Display

Please check our customized precision urethane casting parts for valued customers, from prototype design to urethane casting molding, to obtain impeccable surface treatment and stable performance of urethane casting parts at competitive prices.

See What Our Customers Say About Us

Urethane Casting Applications

Urethane casting plays an important role in parts manufacturing in automotive, aerospace, electronics, appliances, telecommunications, and medical equipment. NOBLE specializes in providing cutting-edge manufacturing solutions for various industrial applications. Our focus is on delivering superior quality parts at competitive prices to valued customers across multiple industries.

Oil & Gas

Oil & Gas

Urethane casting plays a vital role in making it an ideal manufacturing process for components used in solar power generation, wind energy, electric vehicles, energy storage, hydrogen fuel cells, and energy-efficient solutions. As the demand for sustainable energy technologies continues to grow, Urethane casting will remain a key enabler in the production of critical components for new energy applications.

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Automation Equipment

NOBLE Rapid Prototyping service allows you to quickly and easily create automated functional prototypes to test and optimize your design, select the right process, reduce costs, and shorten project cycles. On-demand services can produce automated parts with a high level of accuracy.

Automotive

Automotive

Urethane casting's ability to produce complex shapes, maintain tight tolerances, and deliver high-quality finished parts makes it an ideal manufacturing process for numerous automotive components. The efficiency, cost-effectiveness, and versatility of Urethane casting contribute to the continuous advancement and innovation in the automotive industry. Common parts include gears, cylinders, gladhands, transfer cases, small engine parts.

Aerospace

Aerospace

Urethane casting's ability to produce complex shapes, maintain tight tolerances, and deliver high-quality finished parts makes it an ideal manufacturing process for numerous automotive components. The efficiency, cost-effectiveness, and versatility of Urethane casting contribute to the continuous advancement and innovation in the automotive industry. Common parts include gears, cylinders, gladhands, transfer cases, small engine parts.

Medical Devices

Medical Devices

The precise and durable characteristics of Urethane-cast components contribute to the safety, functionality, and effectiveness of medical devices and equipment. Common parts like forceps, clamps, retractors, and scalpel handles, prosthetic limbs, joint implants, and fixation devices.

Robotics

Robotics

Urethane casting offers numerous advantages in the robotic industry, including the ability to produce complex geometries, high precision, cost efficiency, and integration of functional features. These advantages contribute to the development of robust, efficient, and high-performing robotic systems capable of meeting the demanding requirements of automation and industrial applications. Common parts include robot frames and housings, motor housings, joints and linkages, etc.

If you are looking for a rapid prototyping manufacturer or a urethane casting shop to fabricate small, medium-volume, or mass-production products, NOBLE is an ideal choice. Our well-trained and experienced staff manufactures parts in line with drawings on modern urethane casts, with the highest accuracy and processing quality in all sizes. In addition, we provide professional design considerations for your urethane cast projects.

Want to get the most professional and fastest service for your urethane cast project? Upload your CAD files now and obtain a quote!

Urethane Casting FAQs

What is the process of urethane casting?

Urethane casting involves injecting polyurethane and additive resins into soft silicone elastomer molds. While similar to injection molding, this process does not require hard, metal molds. It is ideal for short runs and low to medium volume production due to the wear rate of silicone molds.

How thick is urethane casting?

Parts produced with urethane casting should have a minimum wall thickness of 0.040” (1mm), though walls as thin as 0.020” (0.5mm) can be achieved for some small components. Larger parts generally require thicker walls to ensure the piece’s structural integrity.

What is the lead time for urethane casting?

The tooling lead time for urethane molding is shorter than traditional injection molding. The lead time for an injection mold tool can range anywhere from four to 12 or more weeks, but silicone molds used in urethane casting can be ready in as few as one to two weeks, no matter the part size.

What is the difference between polyurethane and urethane?

These materials are essential in creating products that are durable, comfortable, and long-lasting. Here’s the quick answer: Urethane is a single chemical compound, flexible and malleable. Polyurethane is a polymer made up of many urethane units, making it more rigid and durable.

Is urethane casting expensive?

Cast urethane molding is a relatively inexpensive manufacturing process. The lower cost is mainly due to the speed and ease of mold-making. Urethane casting is done with silicone. The material is inexpensive, easy to work with, easy to modify, and produces detailed parts.

Why would you choose urethane casting over 3D Printing?

The performance and quality of the materials are among the most important differences between 3D printing and urethane casting. Higher-performing materials that more closely resemble those used in commercial goods are available through urethane casting. Additionally, urethane cast parts frequently have better fit and finish. Urethane casting should be a serious option if you value material performance and appearance.

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