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Sand Casting Services
Our Custom Custom Sand Casting Services
Get an instant quote today. Use our sand casting services to manufacture superior custom parts with competitive prices and unmatched precision. Our professional engineers will offer the ideal solutions to your project.
- Diverse Alloys Poured
- Heavily Cored Castings
- 7/24 Technical Support
- 10+ Years of Sand Casting
- ISO 9001 & ISO13485 Certified Factory
- High-quality and Intricate Sand Castings Parts
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Our Powerful CNC Machining Processes
Providing custom CNC machining solutions at competitive prices, we choose from over 100 materials and 60+ surface finishes to ensure you receive high-precision, structurally complex, and performance-stable parts. Try our precision CNC machining services and become our next satisfied customer.
CNC turning is the process of cutting metal or plastic parts with cylindrical features from the outside of a bar with a rotating tool. The turning process can effectively manufacture circular parts and can be applied to create parts with complex internal and external geometries and various threads.
- Tolerances Down to ± 0.0003 In.
- Competitive Price 30% Cost Save
- Fast Turnaround in 7 days
- Quick Turn Milling Services
CNC milling is a subtractive process that uses 3-, 4-, and 5-axis milling machines and a variety of cutting tools to remove material from solid blocks of plastic and metal into final parts with varying geometries. With our 3-axis and 5-axis CNC milling services, you will be able to get milled parts with a tolerance of 0. 01mm.
- Tolerances Down to ± 0.0002 In.
- Quote Within 24 hours
- Fast Turnaround in 7 days
- Quick Turn Turning Services
EDM and wire-cutting are CNC machining processes that use copper, graphite, or molybdenum wire to get the desired design for undercuts, sharp corners, and the removal of unnecessary material from workpieces. EDM is also frequently used to produce mold and rapid tooling.
- State-of-the-art Equipment
- 10+ Years of EDM & Wire-Cut
- Fast Turnaround in 7 days
- 1-to-1 Quote Analysis
Our CNC grinding machining service will be your best option if you need a very flat surface item or a round part with tolerances of OD and ID ±0.005mm for your production demands.
- Tolerances Down to ± 0.0005 mm.
- Competitive Price 30% Cost Save
- Fast Turnaround in 7 days
- Quick Turn Grinding Services.
Swiss machining is a productive method for creating thin or complex parts. We can always cut the material that is near the workpiece holder by moving the workpiece as well as the active tooling. To prevent distortion in contrast to a conventional CNC lathe.
- Tolerances Down to ± 0.0005 mm.
- Competitive Price 30% Cost Save
- Fast Turnaround in 7 days
- Quick Turn Swiss Machining Services.
We provide CNC routing services for prototypes and parts machining of soft materials like EPS foam, EVA, and wood in addition to regular milling services for parts made of engineering plastics or metals.
- 10+ Years of CNC Routing
- Competitive & Affordable Price
- 100% Part Inspection
- Fast Turnaround in 7 days
Our Robust Sand Casting Capabilities
From Prototyping to Manufacturing
NOBLE is your trusted one-stop custom manufacturing solution, from prototype design to manufacturing, through huge manufacturing resources, suitable technology, streamlined process, expert guidance, and perfect quality inspection process to turn your ideas into reality.
Prototype Machining
From NOBLE, get an online quote with free design analysis in hours to get your CNC machined prototypes done in days.
- State-of-the-art Equipment
- 10+ Years of CNC Machining
- Competitive & Affordable Price
- Quote Within 24 hours
- Free DFM Feedback
- Fast Turnaround in 7 days
Low-Volume Manufacturing
With advanced production equipment and an experienced team of engineers, we can manufacture products with complex geometric shapes and high precision requirements with strict tolerance control and perfect quality inspection processes.
- Competitive & Affordable Price
- State-of-the-art Equipment
- 10+ Years of Low-Volume Manufacturing
- Fast Lead Time
- 30+ Countries shipped
- 100% Part Inspection
Medium & Mass Production
NOBLE meets mass production needs through strict tolerance control, quality inspection, and a complete supply chain, and quickly delivers cost-effective, high-precision parts.
- 10+ Years of Medium&Mass Production
- Competitive & Affordable Price
- Large Supplier Network
- 100,0000+ Unique parts produced
- Guaranteed Consistent Quality
- Fast Turn-Around Production
Why Choose Us for Custom Sand Casting Services
NOBLE provides full-service custom sand casting, including metal pouring, various molding techniques, and in-house patternmaking to create prototype and production castings. Using our sand-casting services takes your company to new heights of success.
Work with Us in 4 Simple Steps Only
With many years of manufacturing experience, NOBLE offers the best solutions for all rapid prototyping and low-volume manufacturing needs. We streamline the innovation cycle into four simple but effective steps.
Sand Casting Tolerances and Standards
Sand casting does not deliver tighter tolerances than other casting processes, but in most cases, the industry standards can meet the product requirements. Please note that NOBLE is capable of casting better tolerances than these standards.
| Standard | Capabilities |
| Casting Size (mm) | 10-1000 |
| Maximum Casting Weight (kg) | 10 |
| Minimum Wall Thickness (mm) | 0.5 |
| Tolerance (mm) | 0.02 |
| Surface Finish | Ra1.6 |
| Tolerance | CT4-CT7 |
| MOQ | 500 |
| Additional Services | CNC machining, Powder coating, Anodizing, Assembly, Packaging, etc. |
Materials for Custom Sand Casting Parts
Sand casting is a common manufacturing technique for producing metal parts and components in various sectors. The needs of the application determine which material is best for sand casting. Here are some common sand casting materials:
ADC12
ADC12 is an Al-Si-Cu alloy, a die-cast aluminum alloy. Applying for automotive, motorcycle, electronic products, lighting, home decorations, etc..
AZ91D
AZ91D has high strength and corrosion resistance. Automotive, Mainly applying for aerospace, military, electronics, medical, etc.
Stainless Steel 304
Stainless steel 304 is widely used in the manufacture of various parts and structural parts due to its excellent corrosion resistance and wear resistance. Applying for medical equipment, electronic components, architectural decorations, etc.
Cast Iron
Cast iron is a general term for alloys mainly composed of iron, carbon and silicon. Applying for engine parts, pipes, castings, etc.
Surface Finishes for Sand Casting
NOBLE can help improve the surface qualities of your products by offering a diverse range of surface finishes. Surface finishes on your customized parts aim to improve their appearance, surface hardness, and roughness, chemical and corrosion resistance, and so on. Here are some of your best options.
Anodizing
Anodizing improves corrosion resistance, enhancing wear resistance and hardness, and protecting the metal surface. Widely used in mechanical parts, aircraft, and automobile parts, precision instruments, etc.
Materials: Aluminum
Color: Clear, black, grey, red, blue, gold.
Texture: Smooth, matte finish
Powder Coating
Powder coating is a type of coating that is applied as a free-flowing, dry powder. Unlike conventional liquid paint which is delivered via an evaporating solvent, powder coating is typically applied electrostatically and then cured under heat or with ultraviolet light.
Materials: Aluminum, Stainless Steel, Steel
Color: Black, any RAL code or Pantone number
Texture: Gloss or semi-gloss
Electroplating
Electroplating can be functional, decorative or corrosion-related. Many industries use the process, including the automotive sector, in which chrome-plating of steel automobile parts is common.
Materials: Aluminum, steel, Stainless Steel
Color: N/A
Texture: Smooth, Glossy finish
Polishing
Polishing is the process of creating a smooth and shiny surface, either through physical rubbing of the part or by chemical interference. The process produces a surface with significant specular reflection, but in some materials is able to reduce diffuse reflection.
Materials: Aluminum, Brass, Stainless Steel, Steel
Color: N/A
Texture: Glossy
Brushing
Brushing is a surface treatment process in which abrasive belts are used to draw traces on the surface of a material, usually for aesthetic purposes.
Materials: ABS, Aluminum, Brass, Stainless Steel, Steel
Color: N/A
Texture: Satin
Our Sand Casting Process Workflow
NOBLE’s staff takes your order needs, from quotation to finished parts, as our machines and efficient team ensure you receive your tooling and parts within scheduled lead times. The workflow usually looks like this:
Request Instant Quote
From the moment we receive your inquiry email, our professional engineers will provide a response within 24 hours to ensure a smooth process.
Engineer Evaluation
To ensure we can produce functional molds, we conduct a feasibility review of your design to ensure we can meet the requirements before commencing production.
Mold Flow Analysis
Predictive modeling software helps us understand how the molten material moves and acts within the mold, which helps us make improvements.
Mold Tooling Production
Using your preferred materials enables us to make mold tooling that is of high quality and can readily fit your applications.
Sample Inspection
Sampling will be delivered for you to review prior to manufacturing plastic parts to ensure precision and quality.
Low Volume Production
After the trial production phase, we begin batch production, which uses powerful machining to manufacture parts at fast rates to save on time and costs.
Strict Inspection
We follow international tolerance standards to ensure our parts meet your parameters.
Delivery
As our team handles packaging to secure our parts neatly for transport, we partner with logistics companies to schedule a timely delivery to your region.
Custom Sand Casting Parts Display
Please take a look at our customized precision sand casting parts for valued customers. Learn about the process of creating sand casting parts.
See What Our Customers Say About Us
NOBLE has been engaged in sand casting services for over ten years and has served many overseas customers. Customers’ words are more substantively representative than the company’s statement–see the objective evaluation of our satisfied customers.
Aaron Nave
Tooling Engineer
We have cooperated with NOBLE for 3 years.NOBLE helped us with sand casting parts. Professional service from design to the product meets our quantity, we will build a long-term partnership with NOBLE.
Senior Engineer
Dave stashko
Thanks to all of the staff in NOBLE. Their staff has professional knowledge and is responsible and patient so that we have a smooth process from ideas to manufacturing, This is also one reason we have had business with NOBLE for many years.
Designer
Andy Mandarino
NOBLE is our top supplier of sand casting parts. We have good communication about design. when we received the final product they were so pretty. I recommend it to anyone who wants to custom parts.
Project Engineer
Greg Reginelli
We have been working with NOBLE for 4 years. They help us with many products. They will also provide suggestions for your remanufacturing. And we also are impressed with their skillful knowledge and swift response.
Sand Casting Applications
Sand casting plays an important role in parts manufacturing in automotive, aerospace, electronics, appliances, telecommunications, and medical equipment. NOBLE specializes in providing cutting-edge manufacturing solutions for various industrial applications. Our focus is on delivering superior quality parts at competitive prices to valued customers across multiple industries.
Oil & Gas
Sand casting plays a vital role in making it an ideal manufacturing process for components used in solar power generation, wind energy, electric vehicles, energy storage, hydrogen fuel cells, and energy-efficient solutions. As the demand for sustainable energy technologies continues to grow, sand casting will remain a key enabler in the production of critical components for new energy applications.
Automation Equipment
NOBLE Rapid Prototyping service allows you to quickly and easily create automated functional prototypes to test and optimize your design, select the right process, reduce costs, and shorten project cycles. On-demand services can produce automated parts with a high level of accuracy.
Automotive
Sand casting's ability to produce complex shapes, maintain tight tolerances, and deliver high-quality finished parts makes it an ideal manufacturing process for numerous automotive components. The efficiency, cost-effectiveness, and versatility of sand casting contribute to the continuous advancement and innovation in the automotive industry. Common parts include gears, cylinders, gladhands, transfer cases, small engine parts.
Aerospace
Sand casting's ability to produce complex shapes, maintain tight tolerances, and deliver high-quality finished parts makes it an ideal manufacturing process for numerous automotive components. The efficiency, cost-effectiveness, and versatility of sand casting contribute to the continuous advancement and innovation in the automotive industry. Common parts include gears, cylinders, gladhands, transfer cases, small engine parts.
Medical Devices
The precise and durable characteristics of sand-cast components contribute to the safety, functionality, and effectiveness of medical devices and equipment. Common parts like forceps, clamps, retractors, and scalpel handles, prosthetic limbs, joint implants, and fixation devices.
Robotics
Sand casting offers numerous advantages in the robotic industry, including the ability to produce complex geometries, high precision, cost efficiency, and integration of functional features. These advantages contribute to the development of robust, efficient, and high-performing robotic systems capable of meeting the demanding requirements of automation and industrial applications. Common parts include robot frames and housings, motor housings, joints and linkages, etc.
If you are looking for a rapid prototyping manufacturer or a sand cast shop to fabricate small, medium-volume, or mass-production products, NOBLE is an ideal choice. Our well-trained and experienced staff manufactures parts in line with drawings on modern sand cast machines, with the highest accuracy and manufacturing quality in all sizes. In addition, we provide professional design considerations for your sand casting projects.
Want to get the most professional and fastest service for your sand casting project? Upload your CAD files now and obtain a quote!
