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Produce precision parts that exceed industry standards.

Provide efficient production and faster design to delivery.

Manufacture prototypes and products that meet medical safety standards at competitive prices.

Improve efficiency with precise, fast, and constant part quality.

Create and test products quickly to bring them to market.

Deliver machinery that beats the competition.

Empower to innovate faster,maximizing performance.

Speed up innovation and development.

Bring new, affordable products to market faster.

Produce precision parts that exceed industry standards.

Provide efficient production and faster design to delivery.

Manufacture prototypes and products that meet medical safety standards at competitive prices.

Improve efficiency with precise, fast, and constant part quality.

Create and test products quickly to bring them to market.

Deliver machinery that beats the competition.

Empower to innovate faster,maximizing performance.

Speed up innovation and development.

Bring new, affordable products to market faster.

Aluminium Extrusion Services

Our Custom Aluminium Extrusion Services

For high-precision, precise, and complex aluminum extrusion parts with extremely complex geometries, look no further than NOBLE’s aluminum extrusion services. Unparalleled high-precision aluminum extrusion parts manufactured for you at competitive prices with short lead times get an immediate quote.

Start A New Aluminium Extrusion Quote

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Our Powerful Aluminum Extrusion Processes

NOBLE has advanced aluminum extrusion production equipment and experienced engineers, who can assist customers in optimizing designs, selecting appropriate processes, and achieving rapid mass production. We manufacture unparalleled high-precision aluminum extrusion parts at competitive prices and short lead times, get an immediate quote. The following are our common processes for aluminum profile extrusion:

Direct-Squeeze
Direct Squeeze

In this process, a high-pressure punch forces billet or heated aluminum through a heated wall container. We often use direct extrusion because of its more critical profile design and superior quality finishing capabilities.

Indirect-Extrusion
Indirect Extrusion

We deliver top-quality aluminum extrusions using indirect extrusion, where the blank and container move together while the die is stationary. This approach reduces friction, ensures better thermal control, and results in superior grain structure and mechanical properties.

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Hot Extrusion&Warm Extrusion & Cold Extrusion

We offer hot, warm, and cold aluminum extrusion services. Hot extrusion heats the billet until it recrystallizes, while the hot and cold temperatures are kept below that temperature, increasing the strength and hardness of the aluminum.

Customized Various Aluminum Profile Extrusion Services

NOBLE has advanced aluminum extrusion production equipment and a team of experienced engineers to manufacture unparalleled high-precision aluminum extrusion parts for you at competitive prices and short delivery times in small batches. Get a quote now.

Aluminum Channel Steel
Aluminum Channel Steel

We combine advanced extrusion technology with precision engineering to produce custom aluminum channels.

Extruded Aluminum Profiles
Extruded Aluminum Profiles

Our aluminum trim combines beauty with functionality. We make embellishments the perfect finishing touch, guaranteeing resilience and visual appeal for every application.

Aluminum Trim
Aluminum Trim

Our aluminum trim combines beauty with functionality. We make embellishments the perfect finishing touch, guaranteeing resilience and visual appeal for every application.

Aluminum Extrusion Die
Aluminum Extrusion Die

We combine advanced aluminum extrusion technology with precision engineering to produce customized aluminum extrusion dies, integrating beauty and functionality to ensure the stable performance and longevity of each aluminum extrusion die mold.

Our Robust Aluminum Extrusion Machining Capabilities

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From Prototyping to Manufacturing

NOBLE is your trusted one-stop custom manufacturing solution, from prototype design to manufacturing, through huge manufacturing resources, suitable technology, streamlined process, expert guidance, and perfect quality inspection process to turn your ideas into reality.

Prototype Machining

Prototype Machining

From NOBLE,  get an online quote with free design analysis in hours to get your CNC machined prototypes done in days.

low volume manufacture

Low-Volume Manufacturing

With advanced production equipment and an experienced team of engineers, we can manufacture products with complex geometric shapes and high precision requirements with strict tolerance control and perfect quality inspection processes.

Medium&Mass Production

Medium & Mass Production

NOBLE meets mass production needs through strict tolerance control, quality inspection, and a complete supply chain, and quickly delivers cost-effective, high-precision parts.

Why Choose Us for Custom Aluminum Extrusion Service

Aluminum extrusion is a manufacturing method in which aluminum alloy is pushed through a die with a precise cross-sectional profile. It is used in sectors ranging from construction to consumer electronics. Aluminum extrusion is a simple and quick process that produces lightweight, robust, and corrosion-resistant goods. Here are a few reasons why you should use NOBLE for aluminum extrusion services.

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One Stop Service
Our engineering team will offer you with a full solution after evaluating the production cost and analyzing any tough characteristics. We are committed to developing a more cost-effective, efficient, and accurate procedure for manufacturing your products.
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High-precision Customization Service
We provide customized aluminum profile extrusion services at competitive prices. We seamlessly combine extrusion molding with a variety of machining techniques to customize high-precision aluminum profile extrusion parts for you.
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Quick Turnaround Time
NOBLE reduces cycle times by up to 50%, providing instant quotes and fast delivery. Crowded with advanced aluminum extrusion technology and a team of experienced engineers, we ensure high quality aluminum extrusion parts and quick turnaround.
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Competitive Pricing
Because of our bespoke aluminum machining method and technology, we can offer affordable costs that can be matched by any offer. Our team is available to review your budget and offer value-added solutions that will benefit your company.

Work with Us in 4 Simple Steps Only

With many years of manufacturing experience, NOBLE offers the best solutions for all rapid prototyping and low-volume manufacturing needs. We streamline the innovation cycle into four simple but effective steps.

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Upload Your Design
Just simply upload your CAD files and submit RFQs with clear information online.
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Receive Design Analysis
We'll send you design for manufacturability analysis and transparent pricing.
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Start Manufacturing
Our experts will produce your parts with the required technologies and materials.
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Receive Your Parts
Your parts will be delivered to your door directly with stringent deadlines.

Standard Aluminum Extrusion Profiles

Aluminum extrusion profiles can be customized to fit any 2D cross-sectional shape required. However, there are also standard aluminum extrusion profiles available that can work for a variety of projects, such as extruded aluminum bars and channels in different shapes. Standard aluminum profiles include:

Post Machining for Aluminum Extrusion

Extruded Aluminum Profiles Standard Dimensions

Item Size
1 10mm x 10mm
2 20mm x 20mm
3 30mm x 30mm
4 40mm x 40mm
5 45mm x 45mm
6 50mm x 50mm
7 60mm x 60mm
8 80mm x 80mm
9 100mm x 100mm
10 160mm x 160mm

Note: These are general profiles commonly found in T-slot aluminum extrusions used for framing and other applications. For specific industries or applications like windows, doors, or structural designs, the standard sizes may vary.

Alloys for Custom Aluminum Extrusion Parts

We provide perfect aluminum extrusion solutions at competitive prices, from prototype design to extrusion, ensuring you get high-quality aluminum alloy extrusion parts with high strength and corrosion resistance. NOBLE  aluminum extrusion manufacturers produce various grades of aluminum alloys for use in a variety of applications such as electronics, consumer goods, aerospace, automotive, etc. These aluminum alloys have excellent strength, corrosion resistance, formability, etc.

Alloy 6061

Alloy 6061

Alloy 6061 has excellent weldability, hardness, and corrosion resistance, making it perfect for electrical, marine, and automotive components.

Alloy 6063

Alloy 6063

The 6063 alloy has a finer grain than 6061 and finishes well. It is heat treatable, economical, and has improved corrosion resistance and strength.

Alloy 7075

Alloy 7075

7075 is a commonly used aluninum in aircraft and aerospace industries due to its good fatigue strength. However, it may have lower corrosion resistance and average machinability.

Alloy 2024

Alloy 2024

Favored in aerospace for its high strength-to-weight ratio and fatigue resistance. While weldability is limited, 2024 offers good workability and becomes stronger with heat treatment.

Surface Finishes for Aluminum Extrusion

NOBLE enhances aluminum items with customized surface finishes that improve appearance, hardness, and resistance to damage. Choose from a variety of options to suit your needs.

Anodizing

Anodizing

Anodizing improves corrosion resistance, enhancing wear resistance and hardness, and protecting the metal surface. Widely used in mechanical parts, aircraft, and automobile parts, precision instruments, etc.

Materials: Aluminum

Color: Clear, black, grey, red, blue, gold.

Texture: Smooth, matte finish

powder coating

Powder Coating

Powder coating is a type of coating that is applied as a free-flowing, dry powder. Unlike conventional liquid paint which is delivered via an evaporating solvent, powder coating is typically applied electrostatically and then cured under heat or with ultraviolet light.

Materials: Aluminum, Stainless Steel, Steel

Color: Black, any RAL code or Pantone number

Texture: Gloss or semi-gloss

Electroplating

Electroplating

Electroplating can be functional, decorative or corrosion-related. Many industries use the process, including the automotive sector, in which chrome-plating of steel automobile parts is common.

Materials: Aluminum, steel, Stainless Steel

Color: N/A

Texture: Smooth, Glossy finish

Polishing

Polishing

Polishing is the process of creating a smooth and shiny surface, either through physical rubbing of the part or by chemical interference. The process produces a surface with significant specular reflection, but in some materials is able to reduce diffuse reflection.

Materials: Aluminum, Brass, Stainless Steel, Steel

Color: N/A

Texture: Glossy

Brushing

Brushing

Brushing is a surface treatment process in which abrasive belts are used to draw traces on the surface of a material, usually for aesthetic purposes.

Materials: ABS, Aluminum, Brass, Stainless Steel, Steel

Color: N/A

Texture: Satin

Custom Aluminum Extrusion Machining Parts Display

Check out our extensive gallery showcasing unparalleled high-precision aluminum extrusion parts manufactured at competitive prices for our esteemed customers.

Custom Aluminum Extrusion Part Procedure

The following are some of the fundamental steps in the aluminium extrusion process:

Molten Zinc Injection

Billet Preparation

Aluminum billets, which are cylindrical logs or bars of aluminum alloy, are used to start the process. To make the billets more flexible for extrusion, they are heated to a certain temperature.

Our Injection Molding Procedure 1
Mold Opening and Part Ejection

Extrusion

The heated billet is placed in a container known as a "container" or "container sleeve," which is located at one end of an extrusion press. The billet is pushed into the hollow area of the die by a ram, which determines the ultimate shape of the extruded profile.

Our Injection Molding Procedure 1
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Die and Tooling

The die is a uniquely shaped opening that molds the aluminum when it goes through it. It has two parts: the "die body," which is fixed, and the "dummy block," which can move. The dummy block manages the aluminum's flow through the die and stops oxides and impurities from getting stuck in the extrusion.

Our Injection Molding Procedure 1
Cooling and Quenching

Cooling and Quenching

After the aluminum passes through the die, it emerges as a continuous profile. To maintain its shape, the extrusion is rapidly cooled using air or water. This cooling process, known as quenching, helps the extrusion reach its desired mechanical properties.

Our Injection Molding Procedure 1
Stretching and Straightening

Stretching and Straightening

To attain the desired dimensions and flatness, the extrusion may be stretched or straightened. Straightening corrects any bending or bowing in the profile while stretching entails drawing the extrusion through a series of jaws.

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Quality Control

Cutting and Final Machining

After extrusion, the material is cut to the necessary length using saws or other cutting techniques. To attain the desired final product characteristics, additional fabrication procedures such as drilling, tapping,CNC machining, or surface treatment may be required.

Our Injection Molding Procedure 1
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Strict Inspection

We follow international standards to ensure our parts meet your parameters.

Our Injection Molding Procedure 1
Delivery

Delivery

As our team handles packaging to secure our parts neatly for transport, we partner with logistics companies to schedule a timely delivery to your region.

See What Our Customers Say About Us

The feedback of customers has a greater impact than a company’s advertising. Take a look at what our satisfied customers have to say about how we met their needs.

What is Aluminum Extrusion?

Aluminum extrusion is a method of molding aluminum alloys into long, constant cross-sectional profiles with a consistent shape. The method makes use of aluminum’s malleability and ductility, allowing it to be pushed or dragged through a die to generate the required profile. The resulting aluminum extrusion profiles can be square, rectangular, circular, or have complicated geometries. Because of their lightweight nature, corrosion resistance, and exceptional strength-to-weight ratio, these profiles find applications in a wide range of industries, including construction, automotive, aerospace, electronics and consumer products.

What is Aluminum Extrusion

Advantages of Aluminum Extrusion

Aluminum extrusion offers several benefits that make it a preferred choice in various industries. Here are some key advantages of aluminum extrusion:

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Cost-Effective
Aluminum extrusion is cost-effective for large-scale production. It's high-speed and minimizes waste while being recyclable for long-term savings and sustainability.
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Design Flexibility
The aluminum extrusion technique could custom complex shapes with precise tolerances and consistent cross-sections. Extrusions can be customized to meet specific requirements, including different profiles, sizes, and features such as grooves, flanges, and internal cavities. This versatility enables designers to create innovative and unique solutions.
Easy to Work With
Easy to Work With
Most grades of the aluminum machine easily. You can cut aluminum extrusion to length with a hacksaw and drill holes with your cordless drill. Using aluminum extrusions over other materials can save wear and tear on your machines and tooling.
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Lightweight
Aluminum is lightweight and ideal for weight reduction in industries like automotive, aerospace, and transportation. It improves fuel efficiency, payload capacity, and handling.
High Machinability
Strength and Durability
Aluminum extrusions are strong and durable yet lightweight. They can withstand extreme temperatures, moisture, and corrosion, making them perfect for outdoor and marine use. The mechanical properties of aluminum alloys used in extrusions can be customized to produce robust and rigid structures.
Corrosion Resistance
Corrosion Resistance
Aluminum extrusions have a protective oxide layer that prevents corrosion, making them resistant to rust and degradation. This ensures a longer lifespan and reduces the need for frequent maintenance, especially in outdoor and harsh conditions.

Aluminum Extrusion Applications

Aluminum extrusion is a critical component of many industries, including automotive, oil and gas, tool and die, aerospace, robotics and medical equipment. NOBLE is committed to providing innovative manufacturing solutions to fulfill our client’s unique needs. Our number one aim is to provide outstanding quality, precision, and efficiency. We provide high-quality parts at competitive costs to customers in a variety of industries.

Oil & Gas

Oil & Gas

The professionals at NOBLE have a vast understanding of s aluminum extrusion for the oil and gas industry and use top-of-the-line stamping machines to guarantee high precision.

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Automation Equipment

NOBLE Rapid Prototyping service allows you to quickly and easily create automated functional prototypes to test and optimize your design, select the right process, reduce costs, and shorten project cycles. On-demand services can produce automated parts with a high level of accuracy.

Automotive

Automotive

Our sheet metal stamping services enables the production of a wide range of components that contribute to the performance, safety, and aesthetics of vehicles in the automotive industry.

Aerospace

Aerospace

Our stamping services provides high-quality, precise, and durable components that meet the demanding requirements of aircraft safety, performance, and reliability.

Medical Devices

Medical Devices

Our sheet metal stamping services have been meticulously designed to meet the stringent requirements of the medical industry, ensuring that every component we produce meets or exceeds the highest standards.

Robotics

Robotics

Our cutting-edge capabilities, innovative craftsmanship, and skilled engineering team could better serve the robotics field with advanced sheet metal stamping solutions.

If you are looking for a rapid prototyping manufacturer or a CNC machine shop to fabricate small, medium-volume, or mass-production products, NOBLE is an ideal choice.Our well-trained and experienced staff manufactures parts in line with drawings on modern CNC machines, with the highest accuracy and processing quality in all sizes.In addition, we provide professional design considerations for your CNC machining projects.

Want to get the most professional and fastest service for your CNC machining project? Upload your CAD files now and obtain a quote!

Aluminum Extrusion FAQs

What is aluminium extrusion used for?

The versatility, lightweight nature, corrosion resistance, and design flexibility of aluminum make it a preferred choice in numerous industries where strength, durability, and cost-effectiveness are essential such as automotive, robotic, aerospace, automation.

Is extruded aluminum stronger than steel?

While steel has a higher yield and tensile strength, the strength-to-weight ratio of a material depends on its density. Aluminum, although not as strong as steel, has a lower density and can still provide comparable strength-to-weight ratios. Aluminum also has unique properties such as corrosion resistance and high conductivity, making it a good choice for various industries. The choice between aluminum and steel depends on specific needs and constraints, and engineering calculations should be made to determine the most appropriate material.

What is the most common aluminum extrusion?

The 6063 alloy is widely used in the production of extruded aluminum due to its favorable characteristics. It is particularly popular for thin walls and architectural applications. A key factor in its popularity is its ease of extrudability and responsiveness to anodizing. Additionally, it produces a smooth and attractive surface finish.

How thick can an aluminum extrusion be?

The thickness of an aluminum extrusion can vary depending on several factors, including the specific aluminum alloy being used, the extrusion process capabilities, and the intended application. Generally, aluminum extrusions can range in thickness from very thin walls (less than 1 mm or 0.04 inches) to thicker sections (several inches or more).

What is the strongest type of aluminum?

It’s “Grade 7075”.

This alloy is part of the 7000 series grades, which are known as the zinc grades due to zinc being the primary alloying element. These grades are the strongest and hardest commercial grades of aluminum. Among them, Grade 7075 is the most commonly used. It’s a high-strength alloy and the strongest of all commercial grades of aluminum.

How much weight can your aluminum extrusions support?

Normally, aluminum structural profiles are designed for lower weight capacities. However, we have devised specially engineered solutions that can bear a weight of over 2 tons.

Can you weld aluminum extrusion?

Certainly, it’s possible to weld aluminum extrusions. In fact, welding is a widely used technique for connecting aluminum extrusions to form bigger structures or assemblies.

Will extruded aluminum rust?
Aluminum extrusions are highly resistant to corrosion due to their lack of rusting ability and the presence of a naturally occurring oxide layer on the surface. The protection can be enhanced by utilizing anodizing or other finishing processes.
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